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Amphenol 2M Micro_Miniature Interconnects

2M INTERCONNECT TECHNOLOGIES
Qualification Testing Summary Reports:

2M801 ESR-9389
2M803 ESR-9285
2M804 ESR-9383
2M805 ESR-9292
2M test
12-M1 Micro-Miniature Catalog featuring 2M, HD38999, Micro-D, Terrapin, Amphenol Nexus, HD Sim
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2M Catalog

The 2M Series product line is designed for interconnect applications requiring high performance and reduced size and weight. This smaller, high density, lightweight connector far exceeds the competition in quality and performance levels. The 2M Series is a superior and versatile connector designed and tested to mil-spec standards, comparable to MIL-DTL-38999. Its features include:

SUPERIOR ANTI-DECOUPLING

  • 2M801 and 2M805 Series are designed to withstand the high vibration levels of 38999
  • 2M Dualok exceeds high vibration levels of 38999

RUGGEDIZED
2M Series is available in aluminum and stainless steel with corrosion resistant platings

VERSATILE

  • Four coupling options
  • Seven plating options including RoHS compliant
  • Over 40 insert patterns including mix contact arrangements
  • Terminations Styles: Crimp, Soldercup, PC Tail (straight and 90 degree), Flex Circuits
  • High speed solutions; copper & fiber optic (USB, Ethernet)
  • Braided and Overmolded cable assemblies
  • Filter EMI, ESD and Hermetic Solutions
  • Full range of accessories: Backshells, Heat Shrink Boots, Protection Caps

HIGH DENSITY
Contact Density: 2M provides up to 60% more contact density than the standard 38999 (Ex inserts 2M17-85 vs 38999 15-35 & 2M 21-130 vs 38999 17-35)
Micro Connectors: Up to a 50% reduction in physical size compared to standard 38999

SIZE AND WEIGHT SAVINGS
Up to a 71% weight savings and 52% size savings compared to 38999

AVAILABILITY
Over 90,000 part numbers available, stock to build in 48 hrs.

CUSTOM
Fast, superior customized solutions. Shell modifications, mix contact technology, etc. We customize to fit your application!

2M TECHNICAL OVERVIEW
The 2M Series of connectors joins Amphenol Aerospace's Micro-Miniature product offerings. Amphenol is known for designing and manufacturing the latest in innovative interconnect solutions for over 90 years. When your application needs a smaller and lighter weight connector, 2M is the ideal interconnect that provides versatility of styles and plating options along with the assurance that comes with using a mil-spec performance connectors for harsh environmental conditions. 2M has an improved mating force, consistent in the 2M801 and 2M805 Series and the entire 2M Series is intermateable with the competition.

Series 2M801 Connector 2M803 Connector 2M804 Connector 2M805 Connector
Type 2M801 Dual-Start Acme Thread 2M803 Bayonet 2M804 Push-Pull 2M805 Tri-Start Acme Thread
Description More rugged keys and threads. Faster mating Quick-mating, light duty, general purpose. Not rated for immersion, 50 milliohms shell-to-shell resistance. Breakaway connector for headsets and tactical equipment. Gold-plated spring for long mating life and superior EMI shielding. “Anti-Decoupling” ratchet mechanism and ground spring for military airframes and avionics boxes. Fast mating.
Contacts 1 to 130 1 to 55 1 to 55 1 to 30
Coupling Threaded coupling with 1 1/2 1 Meter for 1 hour 1/4 turn lock Bayonet Push-pull, Quick-Disconnect Tri-Start Thread
Water Immersion, Mated MIL-STD-810 Method 512 1 Meter for 1 Hour Splash-proof MIL-STD-810 Method 512
1 Meter for 1 Hour
MIL-STD-810 Method 512
1 Meter for 1 Hour
EMI Shielding Good Fair Very Good Excellent
Vibration & Shock Vibration/Ratchet 60 g's Random Vibration; 300 g's Shock Non-ratchet 37g's Random 37g's Random Vibration; 300 g's Shock 37g's Random Vibration; 300 g's Shock 60 g's Random Vibration; 300 g's Shock
EMI Shielding Good Fair Very Good Excellent
Mating Cycle 2000 Cycles 250 Cycles Aluminum
2000 Cycles Stainless Steel
2000 Cycles 500 Cycles
Electrical Performance #12: 23 AMP, 1800 VAC, #20: 17.5 AMP, 750 VAC
#16: 13 AMP, 1800 VAC, #23: 5 AMP, 500 VAC

 

2M SERVICE CLASSES/PLATINGS    
  RoHS Compliant FINISH CONDUCTIVITY CORROSION RESISTANCE
C x Aluminum/Black Anodize (Non-conductive) NONE 360 HRS
M X Aluminum/Electroless Nickel EXCELLENT 96 HRS
NF   Aluminum/Cadmium with Olive Drab Chromate EXCELLENT 500 HRS
MT X Aluminum/Nickel-PTFE (Durmalon) EXCELLENT 500 HRS
Z1 X Stainless Steel/Passivated EXCELLENT 500 HRS
ZN X Aluminum/Zinc-Nickel with Olive Drab Chromate GOOD 500 HRS
ZNU X Aluminum/Zinc-Nickel with Black Chromate GOOD 500 HRS


2M Dualok

2M801 DUALOK:
Amphenol offers a Dualok Plug for high vibration applications in the 2M801 Series

2M Filter

2M Filtered High Density Interconnects:
All series of the 2M family of connectors can be filtered. Amphenol's EMI protection connectors offer the versatility of our standard 2M connectors with EMI protection to suit the demands of your applications. Advantages of Filter Connectors:

  • Reduction in overall weight and space with the elimination of external filtering
  • Reduction in solder joints
  • Fewer components equals a cost effective solution with increased reliability
  • Eliminates radiated and conducted EMI from entering the box
  • Perfect for retrofits or late design-ins
  • Can utilize standard connector packaging

Typical 2M Customers:
Military: C41, Rugged Displays, Battery, Charging Systems, Satellites, Missile, Ground Vehicle

Military Aerospace: Avionics, Braking Systems, Counter Measures, Engine, Weapon systems, UAV

Commercial Aerospace: Avionics, Engine, In-flight Entertainment, Braking Systems, Fuel Management, Landing Gear

Industrial: Downhole Drilling, Mining, C41, Wind Turbine, Satellites, Racing, Rail Mass Transit



Cable Assemblies & Overmolds2M over molded cables

2M Series Product Line... See the Possibilities
:2M family

HOW TO DESIGN-IN 2M:
KEY QUESTIONS ASKED....
Q. Why should 2M be considered the superior choice for customers over the competition and MIL-DTL-38999?
A. Amphenol is the original creator and designer of many Mil-Specs, such as the well known and trusted 38999. Amphenol uses the same design principles and quality materials that have been field tested and approved for over 30 years in 38999 products. In most regards, the 2M series is essentially a smaller, high density 38999 product.

Q. Is this product intermateable with the Glenair "Might Mouse"?
A. The 2M Series was designed and tested to be intermateable with the "Mighty Mouse" product.

Q. How does the 2M801 and 2M805 Series Anti-Decoupling compare to MIL-DTL-38999?
A. 2M801 and 2M805 Series are designed to withstand the high vibration levels of 38999.

Q. Can the 2M Series be used for Space Application?
A. The standard 2M Series can be outgassed and bakes to meet space requirements.

 

For More Information Contact:
Shannon Curtis
Phone: 607-563-5665
Email: scurtis@amphenol-aao.com




 
 
 
 
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