
2M INTERCONNECT TECHNOLOGIES
Qualification Testing Summary Reports:
The 2M Series product line is designed for interconnect applications requiring high performance and reduced size and weight. This smaller, high density, lightweight connector far exceeds the competition in quality and performance levels. The 2M Series is a superior and versatile connector designed and tested to mil-spec standards, comparable to MIL-DTL-38999. Its features include:
SUPERIOR ANTI-DECOUPLING
- 2M801 and 2M805 Series are designed to withstand the high vibration levels of 38999
- 2M Dualok exceeds high vibration levels of 38999
RUGGEDIZED
2M Series is available in aluminum and stainless steel with corrosion resistant platings
VERSATILE
- Four coupling options
- Seven plating options including RoHS compliant
- Over 40 insert patterns including mix contact arrangements
- Terminations Styles: Crimp, Soldercup, PC Tail (straight and 90 degree), Flex Circuits
- High speed solutions; copper & fiber optic (USB, Ethernet)
- Braided and Overmolded cable assemblies
- Filter EMI, ESD and Hermetic Solutions
- Full range of accessories:
Backshells, Heat Shrink Boots, Protection Caps
HIGH DENSITY
Contact Density: 2M provides up to 60% more contact density than the standard 38999 (Ex inserts 2M17-85 vs
38999 15-35 & 2M 21-130 vs 38999 17-35)
Micro Connectors: Up to a 50% reduction in physical size compared to standard 38999
SIZE AND WEIGHT SAVINGS
Up to a 71% weight savings and 52% size savings compared to 38999
AVAILABILITY
Over 90,000 part numbers available, stock to build in 48 hrs.
CUSTOM
Fast, superior customized solutions. Shell modifications, mix contact technology, etc. We customize to fit your application!
2M TECHNICAL OVERVIEW
The 2M Series of connectors joins Amphenol Aerospace's Micro-Miniature product offerings. Amphenol is known for designing and manufacturing the latest in innovative interconnect solutions for over 90 years. When your application needs a smaller and lighter weight connector, 2M is the ideal interconnect that provides versatility of styles and plating options along with the assurance that comes with using a mil-spec performance connectors for harsh environmental conditions. 2M has an improved mating force, consistent in the 2M801 and 2M805 Series and the entire 2M Series is intermateable with the competition.
| Series |
 |
 |
 |
 |
| Type |
2M801 Dual-Start Acme Thread |
2M803 Bayonet |
2M804 Push-Pull |
2M805 Tri-Start Acme Thread |
| Description |
More rugged keys and threads. Faster mating |
Quick-mating, light duty, general purpose. Not rated for immersion, 50 milliohms shell-to-shell resistance. |
Breakaway connector for headsets and tactical equipment. Gold-plated spring for long mating life and superior EMI shielding. |
“Anti-Decoupling” ratchet mechanism and ground spring for military airframes and avionics boxes. Fast mating. |
| Contacts |
1 to 130 |
1 to 55 |
1 to 55 |
1 to 30 |
| Coupling |
Threaded coupling with 1 1/2 1 Meter for 1 hour |
1/4 turn lock Bayonet |
Push-pull, Quick-Disconnect |
Tri-Start Thread |
| Water Immersion, Mated |
MIL-STD-810 Method 512 1 Meter for 1 Hour |
Splash-proof |
MIL-STD-810 Method 512
1 Meter for 1 Hour |
MIL-STD-810 Method 512
1 Meter for 1 Hour |
| EMI Shielding |
Good |
Fair |
Very Good |
Excellent |
| Vibration & Shock |
Vibration/Ratchet 60 g's Random Vibration; 300 g's Shock Non-ratchet 37g's Random |
37g's Random Vibration; 300 g's Shock |
37g's Random Vibration; 300 g's Shock |
60 g's Random Vibration; 300 g's Shock |
| EMI Shielding |
Good |
Fair |
Very Good |
Excellent |
| Mating Cycle |
2000 Cycles |
250 Cycles Aluminum
2000 Cycles Stainless Steel |
2000 Cycles |
500 Cycles |
| Electrical Performance |
#12: 23 AMP, 1800 VAC, #20: 17.5 AMP, 750 VAC
#16: 13 AMP, 1800 VAC, #23: 5 AMP, 500 VAC |
| 2M SERVICE CLASSES/PLATINGS |
|
|
| |
RoHS Compliant |
FINISH |
CONDUCTIVITY |
CORROSION RESISTANCE |
| C |
x |
Aluminum/Black Anodize (Non-conductive) |
NONE |
360 HRS |
| M |
X |
Aluminum/Electroless Nickel |
EXCELLENT |
96 HRS |
| NF |
|
Aluminum/Cadmium with Olive Drab Chromate |
EXCELLENT |
500 HRS |
| MT |
X |
Aluminum/Nickel-PTFE (Durmalon) |
EXCELLENT |
500 HRS |
| Z1 |
X |
Stainless Steel/Passivated |
EXCELLENT |
500 HRS |
| ZN |
X |
Aluminum/Zinc-Nickel with Olive Drab Chromate |
GOOD |
500 HRS |
| ZNU |
X |
Aluminum/Zinc-Nickel with Black Chromate |
GOOD |
500 HRS |

2M801 DUALOK:
Amphenol offers a Dualok Plug for high vibration applications in the 2M801 Series

2M Filtered High Density Interconnects:
All series of the 2M family of connectors can be filtered. Amphenol's EMI protection connectors offer the versatility of our standard 2M connectors with EMI protection to suit the demands of your applications. Advantages of Filter Connectors:
- Reduction in overall weight and space with the elimination of external filtering
- Reduction in solder joints
- Fewer components equals a cost effective solution with increased reliability
- Eliminates radiated and conducted EMI from entering the box
- Perfect for retrofits or late design-ins
- Can utilize standard connector packaging
Typical 2M Customers:
Military: C41, Rugged Displays, Battery, Charging Systems, Satellites, Missile, Ground Vehicle
Military Aerospace: Avionics, Braking Systems, Counter Measures, Engine, Weapon systems, UAV
Commercial Aerospace: Avionics, Engine, In-flight Entertainment, Braking Systems, Fuel Management, Landing Gear
Industrial: Downhole Drilling, Mining, C41, Wind Turbine, Satellites, Racing, Rail Mass Transit
|
Cable Assemblies & Overmolds
|
2M Series Product Line... See the Possibilities
:
HOW TO DESIGN-IN 2M:
KEY QUESTIONS ASKED....
Q. Why should 2M be considered the superior choice for customers over the competition and MIL-DTL-38999?
A. Amphenol is the original creator and designer of many Mil-Specs, such as the well known and trusted 38999. Amphenol uses the same design principles and quality materials that have been field tested and approved for over 30 years in 38999 products. In most regards, the 2M series is essentially a smaller, high density 38999 product.
Q. Is this product intermateable with the Glenair "Might Mouse"?
A. The 2M Series was designed and tested to be intermateable with the "Mighty Mouse" product.
Q. How does the 2M801 and 2M805 Series Anti-Decoupling compare to MIL-DTL-38999?
A. 2M801 and 2M805 Series are designed to withstand the high vibration levels of 38999.
Q. Can the 2M Series be used for Space Application?
A. The standard 2M Series can be outgassed and bakes to meet space requirements.
For More Information Contact:
Shannon Curtis
Phone: 607-563-5665
Email: scurtis@amphenol-aao.com
|