Electric Mobility Solutions

Amphenol offers industry-leading interconnect systems optimal for battery powered, electric powertrain vehicles for manufacturers pivoting toward EV infrastructure and electric mobility vehicles. The electrification of air systems and automobiles is not an idealistic technology of the future anymore; it’s here now.


Power Connectors for Next-Gen Electric Applications

Upcoming electric technologies throughout the military, aerospace, and commercial industries are going to revolutionize defense, passenger vehicles, and air travel in the coming decades. Amphenol Aerospace’s high-power and high-voltage connectors and contacts are designed to meet power requirements for even the most power-demanding electric platforms.

Next-Generation Ground Combat Vehicles

Whether it’s ground combat vehicles within the Next Generation Combat Vehicle (NGCV) family  such as the XM30 Mechanized Infantry Combat Vehicle, which are purported to be designed with hybrid-electric capability; urban air mobility platforms such as electric vertical take-off and landing (eVTOL) aircraft, or electric and hybrid-electric rugged and commercial transportation vehicles, the internal combustion engine continues to be phased out in favor of electric propulsion.

Ground EVs and electric aircraft technology such as eVTOLs are expected to make major inroads in the coming years, with ground EVs already well along in their development and adoption. Militaries around the world have begun to invest in new electric and hybrid ground combat vehicle fleets, including pushing to retrofit existing internal combustion vehicles into hybrid-electric platforms. Meanwhile, trials are being conducted on the viability of eVTOL platforms for rapid transport across short to medium ranges.

It’s not just powertrains that are changing; military ground combat vehicle cabins continue to be outfitted with greater capabilities. For example, the addition of onboard computer systems, advanced sensors, and other onboard systems is transforming standard tactical vehicles into highly-networked mission platforms with advanced ISR capabilities.

The technology is moving fast. Amphenol offers reliable, high-powered interconnect systems for manufacturers seeking electrification and power solutions as this crucial innovation in transportation technology continues to evolve.

Directed Energy Weapons (DEWs)

Offensive and defensive military capabilities are evolving due to the revolution in power capabilities. Advanced interconnect systems, along with high-power system architectures, high-efficiency power generation, thermal storage advancements, SWaP optimization, and modern beam-control technologies have allowed DEW applications to take shape following years of development.

Supplementing traditional kinetic capabilities on ground, naval, and airborne applications, DEWs can deliver high-heat photonic “rounds” at merely a few dollars per shot for powerful and cost-effective defense against airborne threats such as drones, missiles, and more. But significant power must be generated and delivered effectively for DEWs to deliver the precision heat required to strike their targets. Amphenol Aerospace offers the interconnect capabilities to ensure they do.

Future Naval Platforms Will Demand Greater, More Efficient Power

Future naval platforms are being built around faster decision cycles, greater weapon range, and higher electrical and data demands than anything fielded today. Programs such as the DDG(X) next-generation destroyer, next-generation unmanned vessels such as USVs and UUVs, and emerging naval hypersonic launch platforms are accelerating power, thermal, and digital requirements upward across the fleet. These ships and launch platforms will carry advanced radar arrays, high-energy weapons, expanded sensor suites, and long-range strike capabilities that depend on high-power electrical architectures.

As these capabilities come online, the reliability and performance of the interconnect systems that link power distribution, fire-control networks, and shipboard computing will only become more critical. High-speed data pathways, hardened power connectors, and robust signal interfaces will form the backbone of next-generation naval combat systems. Amphenol power interconnect solutions are designed to support the electrical system architecture that will drive future naval capabilities.

EV Mobility Solutions require a Fast Charger

One of the central problems facing the mainstream adoption of EVs is the time it takes to charge them.

Current battery technology typically requires several hours to charge a standard multi-passenger electric vehicle without at least 40kw of power. This requirement is even higher for electric air systems and more energy-consuming hybrid-electric ground combat vehicles. This means high voltage charging systems are essential for the development of fast charging technology.

Amphenol offers several high current and high voltage connectors capable of megawatt charging applications such as the Voltarius high voltage 38999 interconnect, rated at 1,000 volts per direct current at sea level.

Electric Vehicle Safety 

The immense power required to operate and charge electric vehicles requires careful safety considerations to avoid electrical faults, thermal events, and high-voltage phenomena like corona discharge. One of the ways Amphenol connectors emphasize safety is through deeper pin engagement that interlocks deeper with the receptacle. This design increases creepage and clearance distances inside the connector and reduces the likelihood of corona formation, an important safeguard for high-power applications such as eVTOL aircraft.

Urban Air Mobility

Urban air mobility and the deployment of eVTOL aircraft are slated to revolutionize travel through urban and regional landscapes in the near future. Utilizing features such as vectored thrust, tandem wings and advanced multicopter designs, these revolutionary aircraft have unique electrical assemblies and power requirements that are aligned with the capabilities of Amphenol’s power interconnect systems.

The world is on the cusp of the electrification of everything, and a lot of power and voltage is required to achieve it. Engineered to accommodate high currents and voltages, Amphenol Aerospace power solutions play a pivotal role in enabling the electrification of vehicles, infrastructure, and beyond.

Electric Mobility Solutions 

High Power Connectors

Amphenol high power connectors lead the way with modern high-powered electric-driven technology in a world that’s trending toward more electric power. As the world pivots toward the electrification of everything, global industries require connectors that can reliably and safely facilitate high currents and high voltages to power today's and tomorrow’s cutting-edge technologies such as electric military ground combat vehicles and electric vertical take-off and landing (eVTOL) aircraft.

Product High Voltage 38999
High Voltage 38999
An expansion of the MIL-DTL-38999 series to provide solutions for next-generation power requirements.
Product Voltarius
Voltarius
Voltarius is a high-power interconnect system optimized for high voltage applications, with performance up to 1000Vdc and 450A along with essential safety features.
Product High Power 38999
High Power 38999
MIL-DTL-38999 Series III connector with RADSOK®, Temper-Grip, or standard high power contacts to accommodate requirements for 500+ amps.
Product High Power 5015
High Power 5015
Features proven RADSOK® technology along with the high current, high temperature Temper-Grip to provide a solution for any operating temperature.
Product Ram-Lock with High Power Contacts
Ram-Lock with High Power Contacts
Amphenol’s Single Pole Ram-Lock connector is a ruggedized push-pull connector designed for applications up to 500 °F (260 °C)
Product Matrix 38999
Matrix 38999
A hybrid of the High Power Matrix 5015 series and D38999 military connector, Amphenol's High Power Matrix 38999 connector uses mil-spec qualified inserts from the Matrix 5015 and combines them with the mechanical interface of the D38999 to bring you the best of both worlds.
Product MIL-DTL-5015 (Matrix)
MIL-DTL-5015 (Matrix)
This crimp, rear-release high-power series provides an improved alternative to the older MIL-C-5015 solder type.
Product MGT-5015 Reverse Bayonet Coupling
MGT-5015 Reverse Bayonet Coupling
An expansion of the GT-5015 series, offering a rugged environment connector in new finishes such as Durmalon and Black Zinc Nickel for military applications.

High Voltage Connectors

The High Voltage 38999 Series was developed as a solution for all-electric power requirements on commercial aircraft and urban air mobility vehicles, or eVTOLs. They are rated for up to 1200 VAC / 1500 VDC* to remain partial discharge free at 50,000 ft. Standard D38999 Series III shells are used and Dualok plugs are available for increased shock and vibration performance.

Product High Voltage 38999
High Voltage 38999
An expansion of the MIL-DTL-38999 series to provide solutions for next-generation power requirements.
Product HVDC
HVDC
HVDC is a low mating force, high mating cycle connector that achieves enhanced performance due to multiple points of contact vs. standard 2 or 4 tine contacts.
Product Ram-Lock with High Power Contacts
Ram-Lock with High Power Contacts
Amphenol’s Single Pole Ram-Lock connector is a ruggedized push-pull connector designed for applications up to 500 °F (260 °C)

High Power Contacts

Amphenol Aerospace's development of High Power Contacts is the foundation of our new High Power Products. The High Power Contacts allow for greater current carrying capacity, or amperage, and are able to withstand higher temperatures in the same sizes as current Mil-Spec style pin and socket contacts.Our Temper Grip Contacts which utilize a stainless steel napkin ring to prevent the beryllium copper tines from “relaxing” at higher temperatures and maintaining a greater area of true contact in all situations to decrease resistance, are rated for 220 amps and 200°C+ for Size 0 contacts. Our RADSOK Socket Contacts utilize a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high-density contact, are rated 250°C for Size 0 contacts.

Product Temper-Grip
Temper-Grip
Temper-Grip socket contact series is a high-current technology designed for use in high temperature applications, and available with most Amphenol connectors.
Product RADSOK®
RADSOK®
RADSOK® technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high-density contact to the mating pin contact.
Product HCP (High Current Pin) Contacts
HCP (High Current Pin) Contacts
Push the current carrying capability past the limits of a Mil-Spec contact, or simply improve the efficiency of your system while reducing the heat dissipated into your platform.
Product 38999 Connectors with Power Contacts
38999 Connectors with Power Contacts
Amphenol has increased its power options for D38999, and a contact system for every application. Featuring Temper-Grip, RADSOK®, HCP and Standard Power contacts.